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SMT (surface-mount technology) chip processing is a highly demanding precision electronic processing method utilized for electronic products with comprehensive functions. Integrated circuits (ICs) used in these products are highly integrated, with no perforated components, thus requiring the use of surface-mount chips. A complete PCBA (Printed Circuit Board Assembly) circuit board is not just a simple board, but rather a collection of high-tech components. Chips, ranging from small 5mm ones to larger ones in aircraft, are integrated into the circuit board through SMT chip processing and DIP (Dual in-line Package) plug-in post-welding to achieve various functions.
Soldering process in the SMT patch
In electronic processing factories, several important details must be noted during the soldering process. For instance, the surfaces of the metal to be soldered and the pad needs to be thoroughly cleaned to ensure a proper soldering effect. Flux, a chemical substance aiding and promoting the soldering process, also provides a protective effect by preventing oxidation reactions. It is available in solid, liquid, and gas forms, primarily serving functions such as auxiliary heat conduction, oxide removal, and reduction of material surface tension for effective welding. Two key functions of flux include oxide removal and reducing the surface tension of the material to be soldered. Additionally, there is an auxiliary raw material between the chip components and the solder paste, which is the flux.
Key Features of Flux: It should have good thermal stability, with a thermal stability temperature of not less than 100°C.
Role of Flux:
1. Promoting heat transfer to the welding area.
2. Removing surface oxide on the welded metal.
3. Preventing high-temperature re-oxidation of the metal surface during welding.
4. Maintaining the continuity of the surface layer of the welding raw materials for SMT patch processing, improving heat resistance, wettability, and solderability.
Why Choose China PCBA Supplier KSPCBA as Your Soldering process in the SMT patch Manufacturer?
– Experienced and skilled team
– State-of-the-art equipment
– Strict quality control
– Excellent customer service
– Competitive price
Please send Email to kspcba@c-alley.com or call us through +86 13828766801 Or submit your inquiry by online form. Please fill out below form and attach your manufacturing files( PCB Gerber files and BOM List) if need quotation. We will contact you shortly.